Oil Access Door

Oil Access Door

Here we marked where the oil access on the top of the motor is on the cowling, and cut a 5″ hole. Then a 5 BID flange is made behind it in the standard way. Later the inside edge will be made straight with a hinge, and then a Hartwell latch door release will be […]

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Cleveland Brake Conversion

Cleveland Brake Conversion

After a lot talk on the reflector, and a bit of a spongy feel to our Matcos (and a desire to have the toe brake option to keep us from having to worry about landing with a brake locked), we decided to “upgrade” to the Cleveland brakes with the toe brake option. Cleveland Wheel and […]

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Install Main Gear Axles

Install Main Gear Axles

The main gear axle bolt holes were pre-drilled by the factory. However, we had to drill the backing plate, shown below, to which we will later mount the wheel pants. Also, we’re mounting an optional phenolic pad between the axle and the gear leg to prevent excess brake heat from sinking into the gear leg […]

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Long-Range Fuel Tank Molds

Long-Range Fuel Tank Molds

Since we got a slightly smaller total fuel capacity than we expected in the strakes, we’ve elected to prepare supplemental fuel tanks. The strakes built with a baggage area are advertised as holding 35 gallons a side. However, we have found that ours hold just over 30. This could be due to slight differences in […]

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Seat Heater Installation

Seat Heater Installation

The seats are being upholstered by www.oregonaero.com, which includes installing the two setting seat heaters that we purchased from Sports Imports, but we need to install the switches. These are pop-in switches, so we just drilled a 3/4″ hole and popped them in just in front of each pair of seats. Front Seat Heater Switches

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Forward Overhead Beam

Forward Overhead Beam

One option that we saw and really liked on the factory aircraft (the Dash-5) at Osh Kosh was the interior hand holds like on cars. We decided to go with the VW style like in our Jetta because the color match is perfect, and they have a really nice retraction action. The forward overhead beam […]

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